Knowledge

Screw terminal installation

Aug 11, 2020 Leave a message

Assembly of a screw connection requires some care in workmanship to ensure proper removal of insulation, containment of all wire strands, and the adequate tightening of the screw. If the wire diameter is small in relation to the size of the screw, the wire may be cut through by the over-tightening of the screw. This is less likely to occur when a wire is clamped between two plates by the action of a screw. Since wire strands may not be contained by the screw head in a basic screw terminal, stranded wires may be crimped into a ferrule to prevent the bridging of terminals; this partly offsets the economy of a "bare" wire termination.

While wires may be crimped, they should not be heavily tinned with solder prior to installation in a screw terminal, since the soft metal will cold flow, resulting in a loose connection and possible fire hazard. Screw connectors sometimes come loose if not done up tightly enough at fitting time. Verifying adequate tightening torque requires calibrated installation tools and proper training. In the UK, all screw connectors on fixed mains installations are required to be accessible for servicing, for this reason.


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